Install Instructions: 3rd Gen Tacoma(2016+) Washer Tank Relocation

Read the entire instructions before starting the installation.

IMPORTANT REMINDERS

⚠️Be careful not to overtighten bolts or damage threads when chasing mounting holes. Threads on factory mounting holes can become clogged with rust or dirt. Always start bolts by hand and slowly tighten to ensure proper alignment and avoid cross-threading.

⚠️ Improper installation can lead to leaks, washer system failure, or damage to your vehicle. If you're uncomfortable performing this installation, seek professional help.

TOOLS & SUPPLIES NEEDED

• Basic hand tools (ratchets, sockets, wrenches, screwdrivers)

• Bucket or drain pan (to catch washer fluid)

• Shop towels or rags

STEP-BY-STEP INSTALLATION INSTRUCTIONS

STEP 1: REMOVE FACTORY WASHER TANK

• Park the vehicle on a flat, level surface. Turn off the ignition and remove the key.

• Open the hood and locate the factory washer fluid reservoir behind the passenger-side headlight.

  
  

  [Insert Photo of Factory Washer Tank Location]

• Remove the two 10mm bolts securing the washer tank.

  
  

  [Insert Photo Showing 10mm Bolt Locations]

• Disconnect the electrical connector from the washer pump.

  
  

  [Insert Photo Showing Electrical Connector Location]

• Disconnect washer fluid hoses carefully, placing a bucket beneath to catch fluid.

  
  

  [Insert Photo Showing Hose Disconnect]

• Carefully remove the washer tank assembly from the vehicle.

  
  

  [Insert Photo of Washer Tank Removed]

STEP 2: IDENTIFY NEW MOUNTING LOCATIONS & PREP THREADS

• Locate the new washer tank mounting points near the passenger-side headlight area.

  
  

  [Insert Photo of New Mounting Location]

• The lower threaded mounting hole on the frame isn't used by the factory but will be used for your new washer tank relocation kit.

• This unused mounting hole often gets clogged with dirt or rust. Use one of the previously removed 10mm bolts to chase and clean these threads. Thread the bolt slowly in and out until the threads are clean and clear.

  
  

  [Insert Photo Showing Thread Chasing]

STEP 3: PREPARE THE WASHER TANK FOR INSTALLATION

• Your washer tank relocation kit comes fully assembled with a universal washer pump.

  
  

  [Insert Photo of Assembled Washer Tank Kit]

• You can use the provided universal pump or reuse your OEM pump for reliability.

• To reuse your OEM pump:

  • Unbolt the four bolts holding the new tank onto the bracket.

  • Wiggle the included universal pump out of the rubber grommet in the tank.

    
    

    [Insert Photo Showing Removal of Universal Pump]

  • Remove your OEM pump from the original tank and carefully wiggle it into the new tank.

    
    

    [Insert Photo Showing OEM Pump Install]

  • Recommendation: Reuse the OEM rubber grommet from your original tank, as OEM grommets typically last longer than aftermarket alternatives.

  • Reattach the new tank securely onto the mounting bracket using the original four bolts.

    
    

    [Insert Photo Showing Pump Installed in Tank]

STEP 4: INSTALL THE WASHER TANK AND BRACKET ASSEMBLY

• Carefully move the new washer tank and bracket assembly into position.

  
  

  [Insert Photo Showing Moving Tank Assembly into Position]

• As you move it into place, reconnect the washer pump electrical connector and washer fluid hose securely. Ensure hoses are routed smoothly with no sharp bends or kinks.

  
  

  [Insert Photo Showing Hose & Electrical Connection]

• First, install the provided push clip into the corresponding mounting hole to temporarily hold the assembly.

  
  

  [Insert Photo of Push Clip Installed]

• Align the bracket holes with the two threaded mounting points.

• Start both 10mm bolts by hand to ensure proper thread alignment.

  
  

  [Insert Photo Showing Bolts Hand-Started]

• After confirming both bolts are properly started and the push clip is secure, fully tighten both bolts securely.

• Double-check clearance around adjacent components after tightening bolts.

  
  

  [Insert Photo Showing Final Installed Position & Clearance]

STEP 5: FILL AND TEST WASHER SYSTEM

• Fill your new washer tank with windshield washer fluid.

• Turn ignition to the accessory position and test the washer system operation.

• Inspect connections and hoses thoroughly for leaks. Correct any issues immediately.

  
  

  [Insert Photo Showing Fluid Fill & System Test]

✅ POST-INSTALLATION CHECKLIST

• ✔️ Verify washer tank securely mounted.

• ✔️ Confirm hoses and wiring are neatly routed and secure.

• ✔️ Confirm proper operation of washer system.

• ✔️ Recheck all fittings and hardware for tightness after approximately 100 miles of driving.

✅ Address any unusual noises, leaks, or issues promptly.